- Our precision glass forming processes provides the flexibility to produce low-volume prototypes or high-volume/low-cost production quantities. We specialize in evaluating a customer’s concept, engineering solutions to produce prototypes, and finalizing components that can be integrated into the customers’ devices. Accu-Glass produces a wide range of precision glass tubing products that include capillary tubes for collecting and dispensing specific volumes of blood and other liquids, capillary flow restrictors / regulators for mobile infusion pumps and flush devices, ferrule tubing for diagnostic kits, and ampoules for urgent care applications. Solving the flow control and liquid handling needs of medical device and pharmaceutical manufacturers and producing materials necessary for point-of-care (POC) tests. Accu-Glass’ micro-bore tubing can be custom formed to your specifications, including flow control for elastomeric pumps and blood pressure transducers
Accu-Glass LLC – Precision Glass Manufacturer
- Light transmittable or Transparent
- Optically stable
- Chemically inert
- Non-porous or Impermeable
- Dielectric or does not conduct electrical energy
- Low thermal conductivity
- High compressive strength
- Environmentally friendly
- Inexpensive and Disposable
- Tamper resistant
- Soda Lime
- IR Absorbing Glass
- Ampoules (Ampules)
- Borosilicate Glass Tubes
- Borosilicate flow restrictors
- Capillary tubing
- Crushable Ampoules
- Custom Glass Microboring
- Custom precision glass tubing
- Fiberoptic ferrules
- Fiber Optic glass components
- Flow Control Orifice
- Fluid Extraction
- Glass Capillary Tubes
- Glass Flow Orifices
- Glass microboring
- Hermetic Seal
- Lab Glass
- Soda Lime Glass Tubes
- Tubular Glass
- USP Type I Glass
- USP Type III Glass
Flow Control Orifices
Customer Challenge to Accu-Glass:
A customer needs a flow restrictor but only knows what liquid flow rate is needed and what pressure they will be using. Accu-Glass will develop custom Microbore glass flow restrictors with an inside diameter (ID) determined to meet the customer fluid flow requirements.Introduction/Background:
Glass Microbore Tubing provides precise and constant flow rate delivery, which make ideal flow restrictors. Air flow testing is a quick and accurate way to measure the ID verses a liquid test. Accu-Glass is capable of delivering tight precision (+/-0.001”) for the glass ID using a low cost short run conventional glass drawing process.Solution:
Using the customer provided liquid flow rate and pressure, a standard product length is agreed upon. With these specifications, Accu-Glass will calculate the theoretical ID that is needed to obtain the desired liquid flow. Using this ID and length, a target nominal air flow value is calculated in SCCM’s.
The ID is measured to this nominal flow using the Pressure Decay flow testing method during the glass drawing process. All of the parts are then cut and sent through our automated flow testing equipment where the final finished product is 100% verified to ensure compliance with the customer’s fluid flow specification.
After the 100% flow-test, the parts are packaged and shipped to the customer for verification against their liquid flow test. After the customer performs their liquid test, we can then determine if we need to make any adjustments to the ID and nominal flow. Most times this can be done on the first run, but can take two or three runs to get the proper correlation between liquid flow and air flow.Conclusion:
At Accu-Glass we are ready help you with all of your glass flow control orifice needs. Our Engineers are ready to help you with the design process, prototyping and scale up to high volume production phases of your product development.
Accu-Glass, LLC Precision Glass Components
Accu-Glass Product AnnouncementWhat Are Glass Micro Bore Flow Restrictors ? Glass Precision Micro Bore Tubing provides precise and constant flow rate delivery, which make ideal flow restrictors. Custom Micro Bore glass tubing flow restrictors are made to your exacting size, inside diameter (ID) or outside diameter (OD) tolerance, concentricity or roundness specifications. Precision multi-hole or multi-bore capillaries, specialty shapes, or added colors are available. After cutting, the glass flow restrictors can be tumbled with ceramic media to remove the sharp edges. This is preferred when the Micro Bore glass flow restrictor is inserted into a plastic housing as a sharp glass edge can skive the plastic. Accu-Glass can also 100% flow test the restrictors in automatic test equipment. Finally, the parts are thoroughly cleaned and dried. They can be packaged in bulk with plastic-lined shippers or shrink packaged to prevent the part from movement during shipment. Using Accu-Glass automated processing, the finished product can be 100% flow-checked and sorted to ensure compliance with your specifications. Glass Micro Bore Tube Features
- Producible with an inside diameter as small as 25 microns ± 1 micron
- Dimensionally stable and uniform over a specific length
- Inert and Non-reactive to drugs
- Custom-sized to IV tube sets
- Suitable for ETO / E-Beam / Gamma Radiation sterilization methods
- Economically produced to custom applications (sizes, geometries, lengths, lumens, bores.)
- Compatible with UV adhesive curing
- Infusion Pump Flow Restrictors
- Disposable Blood Pressure Transducers (DPT) Restrictors
- Precision Fluid Delivery Flow Restrictors
- Fast Saline Flush Devices
- Gas metering
- Biomedical Equipment
MDM West Booth 2356 February 6-8, 2018 Anaheim, CA. Stop by and meet Accu-Glass
At Accu-Glass, Your Precision Glass Problems Solved
Exciting News at BIOMEDevice December 6-7, 2017 San Jose Convention Center-San Jose, CA
Accu-Glass will be at Booth 409Glass is such an amazing material. Stop by Booth 409 and see Accu-Glass who’s been in business since 1960 by being exclusively dedicated to the engineering and manufacturing precision glass tube products. Accu-Glass manufactures small, precision glass for many uses, such as medical, consumer electronic and industrial applications. Accu-Glass is a USFDA Registered Manufacturing Facility and is ISO 90001:2015 certified. So stop by Booth 409 and meet: Alex Mayes-General Manager Mike Streicher-Business Development/Sales Representative Rick Burns-Manufacturing/Product Development Engineer
Cut to Length and 100% Flow Test of Microbore
Introduction/Background: Glass Microbore Tubing provides precise and constant flow rate delivery, which make ideal flow restrictors.
Solution: Accu-Glass will develop custom Microbore glass flow restrictors with an inside diameter (ID) determined to meet the customer fluid flow requirements.
Outside diameter (OD), concentricity and/or roundness specifications will meet the exact customer requirements compatible with the microbore’s end use.
Accu-Glass is capable of delivering tight precision (+/-0.001”) for the glass ID using a low cost short run conventional glass drawing process. The ID is measured using the Pressure Decay flow testing method to obtain this precision during the glass drawing process.
Due to the precision of the ID, the length of the customer’s part is set to a fixed dimension. All of the parts are cut to this fixed length.
The parts are then thoroughly cleaned and dried.
After this the parts are sent through our automated flow testing equipment where the final finished product is 100% verified to ensure compliance with the customer’s fluid flow specification.
After the 100% flow-test, the parts are packaged and shipped to the customer.
They can be packaged in bulk with plastic-lined shippers or shrink packaged to prevent the part from movement during shipment.
Conclusion: Accu-Glass Engineers design and develop precision glass microbore solutions for a set flow at a fixed length. This eliminates the need for secondary cutting processes, extra sorting, and additional labor required at your facility.
Our customers have reduced secondary operations and yielded significant cost savings.
How can Accu-Glass help you reduce operations and costs?
Our Engineers are ready to help you with the design process, prototyping and scale up to high volume production phases of your product development.
Accu-Glass at MD&M East – NYC
Come visit us at booth 583. We look forward to seeing you there!
Glass Encapsulation of Small Metal Rods
Customer Challenge to Accu-Glass:For small metal rods and other small components, the exact size of glass to enclose them is normally not available from available standard glass sizes. Plastic materials are not available in tight tolerances to fit components and plastic molds can be very expensive for prototype work.
Introduction/Background:Small metal rods 0.001” to 0.25” in outer diameter sometimes need protection when placed in certain environments. Glass encapsulation of the small metal rods provides the necessary protection for the rod or other small devices and can withstand the harsh surroundings. Glass is inert, will not attack or out gas into what is encapsulated and can provide a hermetic seal.
Solution:Accu-Glass can tailor the inside dimension of the glass to provide the fit required by our customers. One end can be sealed to allow the customer to load the metal rod or small component into the glass envelop and seal the opposite end themselves. Accu-Glass can provide a total glass encapsulation of a customer’s part by producing the glass to their specific requirements, sealing one end of the glass , loading the small article and sealing the opposite end. The end sealing can be achieved through flame sealing, laser sealing, a sealant or a stopper. One customer commented that Accu-Glass was able to provide the prototype samples very quickly of an encapsulated sinter metal rod that they needed for their R&D work.
Conclusion:Accu-Glass can provide tight precision (+/-0.0001”) for the glass inside dimension with a low cost short run conventional drawing process or an even tighter precision using a glass redraw process. The specialty glass will fit the unique design of a customer’s small component and provide a hermetically sealed encapsulation to protect it from harsh environments. As a designer or purchaser of small glass components, Accu-Glass can meet your needs and work with you from prototyping through full high volume production phases of product development.
Innovative Glass Tubing Production for Specialty Needs
In addition to continuous improvement on current products, Accu-Glass is regularly developing new products and processes. With our value-add initiative, Accu-Glass is capable of developing a product specifically for your needs.
Specialty glass tubing products from Accu-Glass include multiple bores, unique geometric shapes for bores, and assembled items such as encapsulations. We can produce small quantities for prototype use and sampling, or fill large orders.
Our products have been used in the medical, industrial, electrical, and several other fields for products ranging from glass mandrels and connectors to ampoules and collection units. Glass has the strength and durability needed for your project, as well as being chemically inert in most all cases allowing for easier biocompatibility testing and qualification.
The in-house machine shop at Accu-Glass allows us a closely connected design-to-production relationship, which gives us an exceptional edge in the prototype industry. Our team of Design Engineers, Machinists, Fabricators, and Operators collaborate to put ideas into reality – producing quality components in a timely manner. The Accu-Glass team is capable of taking your ideas, plans, and needs and turning them into a usable product in a matter of weeks – so you can make your project plans a real, testable item.
Years of team experience and stringent controls during processing drive our focus on quality. Highly advanced and efficient additions to our control process allow us to quickly and effectively measure products in-process, reducing time and labor costs. Our tried-and-true glass drawing process is capable of filling requirements of uniformity, precision, and accuracy. This is what allows us to efficiently design and produce a new product with confidence.
Accu-Glass is committed to helping you with your glass project needs, Contact us today, and we’ll gladly work with you to get you started.
Accu-Glass at MD&M West Expo
Come visit us at booth 2356. We look forward to seeing you there!
Accu-Glass Works with You During Design AND Production
We are currently partnering with an existing customer to provide a precision glass capillary that can be directly assembled into their device. Accu-Glass has an established relationship with this customer and has been providing custom products to this customer for 15 years. They have been performing additional manufacturing operations to the products to accommodate their assembly process. As their business volume has increased, they recognize this is inefficient and leads to additional waste in their manufacturing process. We have worked closely with their team to understand the current problem and identify a solution where AG can provide a capillary that meets the assembly requirements as delivered.
“We are continually impressed by your expertise, knowledge and dedication to building your relationships with your customers and going above and beyond the role as a supplier by assisting us with this process improvement in order to fulfill our increased in product demand from key customers/distributors.”These changes cannot be implemented immediately and design verification and validation requirements must be met. We effectively manage meeting regular production requirements as well as product requirements for design evaluation and final validation. All of these activities are accomplished within the Accu-Glass Quality Management System guidelines.
Our goal is to provide precision glass capillary solutions that result in a premium product or design while being committed to customers’ success.
Contact Accu-Glass today to see how you can leverage our glass tubing expertise in your application.
Addressing Your Glass Tubing Needs Better
In addition to our specialized glass forming process, we also use an in-house machine shop to fabricate tooling for various tubing ratios and geometric cross sections. In order to meet your specific requirements, we also design and fabricate our own production equipment. Examples include cutting equipment, thermal forming machines, and material handling machines for automated inspection.
Beyond process and production capabilities, AG partners with you to schedule multiple shipments against a single Purchase Order over a specified period of time. The goal is to allow greater inventory management flexibility to you after delivery, and to us during production. In some cases, we have implemented order-specific inventory management practices to better serve our customers. We are always striving to establish a collaborative relationship with you and make it easier for you to conduct business with AG.
Accu-Glass also partners with you to meet your specific packaging requirements. This may include a variety of methods such as vials, anti-static bags, vacuum sealed bags, and thermo formed trays that eliminate part-to-part contact or can be used in automated assembly. Packaging materials suitable for sterilization requirements can also be used.
We are proud of our long established history of providing precision glass tubing solutions to medical, electronic, fiber optic, and industrial market segments. Contact us today to find out how our team can help you solve your precision glass tubing needs.
Glass Tube Manufacturing and Operations at Accu-Glass
Every associate is cross trained on multiple jobs throughout the manufacturing operation to maximize flexibility and minimize potential glitches. This flexibility is very important in winning your trust and satisfaction, and maintaining our organizational performance at a very high level.
A cross-trained workforce allows our manufacturing and operations teams to adapt to changing customer demands by quickly stopping and starting up processes with little interruption and minimal downtime. Most importantly, it allows us to serve you better through shorter lead times while maintaining high product quality. We consistently maintain over 98% on-time shipping performance as measured by the customers’ requested ship date.
Every certification is well documented and maintained by our manufacturing team leaders. Every department has certified trainers who train and certify associates on their new assignments. The certifications are also maintained as a part of the AG Quality Management System.
AG strives for the highest quality levels in all aspects of organization performance. We greatly value our Training and Certification Process and are proud to admit that it helps us serve you better.
Request a free sample today and see how we can solve your glass tubing problems.